Value Stream Mapping Technology Application in the Production Line Optimization
Author(s):
S. Wu †‡*, & X. L. Zhao†
Affiliation(s):
†College of Economic and Management, Nanjing University of Aeronautics and Astronautics, Nanjing 211106, China,
‡College of Intelligent Manufacturing, TaiZhou Institute of Sci. & Tech., Njust, Taizhou 225300, China
‡College of Intelligent Manufacturing, TaiZhou Institute of Sci. & Tech., Njust, Taizhou 225300, China
Cite this paper
S. Wu, X. L. Zhao, “Value Stream Mapping Technology Application in the Production Line Optimization”, Journal of Mechanical Engineering Research and Developments, vol. 39, no. 3, pp. 663-669, 2016. DOI: 10.7508/jmerd.2016.03.007
ABSTRACT: The theory of value stream has the extremely important significance to the enterprise’s organization reengineering, management improvement, strategic planning and resource allocation. Value stream map not only can be used as a tool to management improvement, business planning and communication, but also can transform enterprise from traditional to lean one. This paper uses value stream map to analyze the status quo and lean improvement to the connector production line, which can effectively shorten the cycling time of production system, reduce the WIP inventory, and rebuild the manufacturing process. From these researches, production line capacity, value-added ratio and balance of the rate and artificial efficiency are improved substantially, which all can increase the enterprise market competition ability.
Keywords : Value stream; Production line; Improvement.
References
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[3] D. Arditi, O. B. Tokdemir, and Kangsuk Suh, “Challenges inline of balance scheduling”, J Constr Eng M, vol.128, no.6, pp. 545-556, 2002.
[4] K. Ağpak and H. Gökçen, “Assembly line balancing: Two resource constrained cases”, Int J Prod Econ, vol. 96, no. 1, pp. 129-140, 2005.
[5] Y. Kara and C. Özgüven, “Balancing straight and U-shaped assembly lines with resource dependent task times”, nt J Prod Res, vol. 49, no. 21, pp. 6387-6405, 2011.
[6] Z. H. Zhang and C. Makowski, “Design and kinetic study of a class of parallel mechanisms with three degrees of freedom”, Journal of Mechanical Engineering Research and Developments, vol. 39, no. 2, pp. 433-440, 2016.
[7] S. Jayaswal and P. Agarwal, “Balancing U-shaped assembly lines with resource dependent task times: A Simulated Annealing approach”, J Manuf Syst, vol. 33, no. 4, pp. 522-534, 2013.
[8] T. Edtmayr, A. Sunk, and W. Sihn, “An approach to integrate parameters and indicators of sustainability management into value stream mapping”, Procedia Cirp, vol. 41, pp. 289-294, 2016.
[9] K. Venkataraman, B. V. Ramnath, V. M. Kumar, and C. Elanchezhian, “Application of value stream mapping for reduction of cycle time in a machining process”, Procedia Materials Science, vol. 6, pp.1187-1196, 2014.
[10] A. R. Rahani and M. Al-Ashraf, “Production flow analysis through value stream mapping a lean manufacturing process case study”, Procedia Engineering, vol. 41, pp. 1727-1734, 2012.
[11] J. M. Rohani and S. M. Zahraee, “Production line analysis via value stream mapping a lean manufacturing process of color industry”, Procedia Manufacturing, vol. 2, pp. 6-10, 2015.
[12] B. Haefner,A. Kraemer, T. Stauss, and G. Lanza, “Quality value stream mapping”, Procedia Cirp, vol. 17, no. 17, pp. 254-259, 2014.
[13] Y. D. Cheng, “Dynamic evolution of energy efficiency mechanism in China”, Journal of Mechanical Engineering Research and Developments, vol. 39, no. 2, pp. 544-554, 2016.
[14] T. Rohac and M. Januska, “Value stream mapping demonstration on real case study”, Procedia Engineering, vol. 100, pp. 520-529, 2015.
[15] J. Li and M. Q. Xu, “Analysis and improvement of a slippery track production line based on the value flowized”, Industrial Engineering and Management, vol. 13, no. 1, pp. 122-126, 2008.
[16] Y. X. Meng and X. Z. Zhao, “Production flow improvement of hs company based on value stream mapping”, Equipment Manufacturing Technology, vol. 11, pp. 190-192, 2012.
[17] H. Hui and Z. L. Liu, “The Emergency Logistics Optimization in Earthquake Relief”, IDRC: Proceeding of China Wenchuan earthquake special plenary session at IDRC DAVOS 2008, pp. 200-207, 2009.
[18] J. G. Jin, J. W. Yu, and A. P. Zhang, “An Analysis of the influence of parameter variation on properties of tilting pad bearing oil film of steam turbine”, Journal of Mechanical Engineering Research and Developments, vol. 39, no. 1, pp. 197-203, 2016.
[19] Q. Z. Jing and J. Yang, “The Balancing Optimization of Sucker Rod Production Line Based on Value Stream Mapping”, Industrial Engineering and Management, vol 19, no. 5, pp. 18-23, 2014.
[20] P. Dong, H. Xiong, and D. Wei, “Production process optimization research based on the value stream map” Modern Accounting, vol. 11, pp. 25-30, 2014.
[21] Z. Dou and H. Li, “Optimization of the border port logistics and the key-factors recognition based-on hla/sysml”, Journal of Coastal Research, 2015, 73, pp. 104-107.